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Belts

Belts drive joints 1, 3, 4 and 5. Over time they stretch a little and the joint loses stiffness; a belt that slips a tooth loses the robot's position.

Tension

The reference is the belt tension video: in it, maximum hand force is applied to the belt, and that is the tension to aim for on joints 3 and 5. Joints 1 and 4 take slightly less. A belt is tensioned by adding or moving the small tension bearings (3 × 8 × 4 mm and 3 × 10 × 4 mm) that press on its back; if a belt is not tight enough, add another bearing as in the photos. You may or may not need a tensioner on a given joint: it depends on your belts and printed parts, so fit one only where the belt is not tight enough without it.

Joint 5 belt

Joint 5 belt and tensioner
Figure 7.1: Joint 5 belt and tensioner.

Joint 4 belt

Joint 4 belt and tensioner
Figure 7.2: Joint 4 belt and tensioner.

Joint 3 belt

Joint 3 belt and tensioner
Figure 7.3: Joint 3 belt and tensioner.

Joint 1 belt

Joint 1 belt and tensioner
Figure 7.4: Joint 1 belt and tensioner.

Grease

A thin film of grease on the belts' teeth reduces noise and wear. Reapply when it dries out.

Replacement

Joint Belt
Joint 1 HTD3 396 mm, 6 mm wide
Joint 3 HTD3 342 mm
Joint 4 HTD3 201 mm
Joint 5 HTD3 246 mm

Replacing a belt means opening the joint as in the assembly manual; afterwards home the robot and check the witness marks, and master if they do not line up.

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